Ceramic & Laser
Laser absorption characteristics
CO₂ Laser (10.6μm: The alumina absorption rate is over 80%, and the silicon nitride/silicon carbide can reach over 90% after surface treatment.
Polarized light control
The alumina absorption rate can be increased to 95%.
Wavelength selection
Ultraviolet laser (355 nm): Cold processing, with a precision of ≤ 5 μm, without thermal influence.
Infrared laser (1064 nm): Hot processing, prone to generating recast layers and rough surfaces.
Processing parameters
Excessive power→Melting / Evaporation
Too dense pulses→Hot crack
Optimization plan: Reduce the duty cycle and increase the pulse interval to avoid thermal damage.
Key to prevent cracking
① Select laser with matching wavelength;
② Progressive parameter adjustment (power + pulse optimization);
③ Enhance cooling and suppress thermal stress.
Plasma Spraying
The majority of plasma spraying processes utilize the high-temperature plasma generated by a direct current arc as the heat source. The working gas is mainly argon, and hydrogen, helium, or nitrogen may be added to increase the arc voltage of the plasma.
When plasma spraying powder materials, gas is usually used as the carrier to transport the powder, which is then sent into the high-temperature plasma jet for heating and acceleration.
The powder particles are heated to a molten or semi-molten state, and then fly at high speed and impact the surface of the workpiece, quickly spreading and deforming, and it quickly solidified, forming a layer upon layer of accumulated structural coatings.
The advantage of plasma spraying lies in the high temperature of the jet. Due to its flexibility, practicality, and high cost-effectiveness, it has been widely applied.
Applications & Advantages
Packaging: Used in holographic cards/films/boxes/bags, vibrant patterns on milk tea cups, moisture-proof coatings on potato chip bags, and anti-counterfeiting prints on cigarettes, alcohol, cosmetics, and banknotes, achieving a precision of 0.01 mm.
Home & Lifestyle: Affects the texture of wallpapers and flooring, the smooth or matte finish of magazines, patterns and labels on clothing, non-woven fabric surface modification, coatings on hygiene products, and the soft touch of leather—all relying on precise coating control.
Technology: Applied in lithium battery separators, silver paste circuits for solar panels, privacy screen protectors, and liquid crystal displays, enabled by nanometer-level coating techniques.
Customization requirements: From the 30LPI coarse mesh holes of corrugated cardboard to the 1500LPI honeycomb mesh of electronic printing, everything can be "tailored to the roll";
Environmental upgrade: Ceramic rollers reduce ink waste by 30%, and the extended lifespan leads to a significant reduction in industrial waste.
Environmental certification
Complies with EU REACH and FDA food contact standards, with VOC content < 1%.
Quick-drying formula
Dries 30% faster than traditional inks, suitable for solvent-free laminating process.
Compatible substrates
✓ Paper / Paper box
✓ Milk bag film
✓ Non-woven fabric
✓ Sanitary product, children's paper diaper and some kinds of shopping bag, garment bag, tissue package etc.
Printing Ink
Water-based Ink
Composition and Characteristics
Offset printing ink is mainly composed of pigments, resins, solvents, etc. It has the characteristics of good fluidity and fast drying, and is suitable for multi-color printing and high-speed production. Its viscosity is moderate, which can meet the requirements of the printing machine for ink fluidity and adhesion.
Main Applications
Packaging Printing: Suitable for packaging printing on substrates such as plastic films and paper, such as food soft packaging, pharmaceutical packaging, etc.
Publishing Printing: Used for color printing of books and magazines, as well as efficient production of labels.
Commercial Printing: Includes areas such as business printing and label printing.
Printing Ink
Offest Ink
High adhesion
By adding nano-resin, the adhesion on PE/PP films reaches 5B (according to ASTM test).
Widescreen color gamut
Utilizes high-purity pigments, with the color gamut covering over 90% of Pantone.
Printing Ink
UV Ink
Sublimation & Heat Transfer Ink
Heat transfer ink is a technology that transfers patterns from transfer paper to the surface of the substrate by heating. It is mainly used for pattern printing on materials such as textiles, plastics, ceramics, and metals.
By heating, the ink vaporizes and penetrates into the material's interior, creating permanent coloring. For example, when the pattern on sportswear is transferred to the fabric through heat sublimation, the ink combines with the fibers, achieving a non-removable effect.
Printing Machine Solutions
Our company's unit flexographic printing machine has the same printing unit structure, simple and reliable transmission, simple operation and maintenance, wide adaptability, convenient combination of color groups, convenient online processing after printing, high overprinting accuracy, suitable for short plate printing.
High-Speed Satellite Flexographic Printing Press for Efficient Production
High Efficiency Unit Type Flexographic Printing Machine for Superior Printing Quality
High-Speed Stacked Flexographic Printing Machine for Quality Packaging Solutions
High Efficiency Unit Type Flexographic Printing Machine for Superior Printing Quality